286 lines
11 KiB
SQL
286 lines
11 KiB
SQL
DROP VIEW IF EXISTS mv_reports_ucepsa_demo.loss_priority_board;
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DROP VIEW IF EXISTS mv_reports_ucepsa_demo.loss_events_current;
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CREATE VIEW mv_reports_ucepsa_demo.loss_events_current AS
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WITH open_stop_losses AS (
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SELECT
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now()::timestamptz AS detected_at,
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s.machine_id::text AS machine_id,
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COALESCE(s.asset, '')::text AS asset,
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COALESCE(s.order_id, '')::text AS order_ref,
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'OPEN_STOP'::text AS loss_type,
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CASE
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WHEN COALESCE(s.current_duration_min, 0) >= 15 THEN 'ACTION_REQUIRED'
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WHEN COALESCE(s.current_duration_min, 0) >= 5 THEN 'ATTENTION'
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ELSE 'INFO'
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END AS severity,
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CASE
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WHEN COALESCE(s.current_duration_min, 0) >= 15 THEN 80
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WHEN COALESCE(s.current_duration_min, 0) >= 5 THEN 55
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ELSE 30
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END::int AS severity_score,
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COALESCE(s.current_duration_min, 0)::numeric AS duration_min,
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COALESCE(s.current_cost_eur, 0)::numeric AS cost_eur,
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COALESCE(s.status, 'OPEN')::text AS status,
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'Paro abierto pendiente de cierre o clasificación.'::text AS description,
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'Comprobar causa en máquina y clasificar el paro desde la consola.'::text AS recommended_action,
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jsonb_build_object(
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'stop_id', s.id,
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'classification_status', s.classification_status,
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'cause_name', s.cause_name,
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'started_at', s.started_at,
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'source', 'mv_reports_ucepsa_demo.open_stops'
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) AS evidence_json
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FROM mv_reports_ucepsa_demo.open_stops s
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),
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unclassified_closed_stop_losses AS (
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SELECT
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now()::timestamptz AS detected_at,
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s.machine_id::text AS machine_id,
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COALESCE(s.asset, '')::text AS asset,
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COALESCE(s.order_id, '')::text AS order_ref,
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'UNCLASSIFIED_STOP'::text AS loss_type,
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CASE
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WHEN COALESCE(s.duration_min, 0) >= 15 THEN 'ACTION_REQUIRED'
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ELSE 'ATTENTION'
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END AS severity,
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CASE
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WHEN COALESCE(s.duration_min, 0) >= 15 THEN 75
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ELSE 55
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END::int AS severity_score,
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COALESCE(s.duration_min, 0)::numeric AS duration_min,
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COALESCE(s.cost_eur, 0)::numeric AS cost_eur,
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COALESCE(s.status, 'CLOSED')::text AS status,
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'Paro cerrado pendiente de clasificación.'::text AS description,
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'Asignar causa para evitar pérdida sin explicación.'::text AS recommended_action,
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jsonb_build_object(
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'stop_id', s.id,
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'classification_status', s.classification_status,
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'cause_name', s.cause_name,
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'started_at', s.started_at,
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'ended_at', s.ended_at,
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'source', 'mv_reports_ucepsa_demo.stops_recent'
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) AS evidence_json
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FROM mv_reports_ucepsa_demo.stops_recent s
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WHERE s.status = 'CLOSED'
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AND s.classification_status = 'PENDING'
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),
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odoo_machine_losses AS (
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SELECT
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now()::timestamptz AS detected_at,
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o.machine_id::text AS machine_id,
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COALESCE(o.asset, '')::text AS asset,
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COALESCE(o.odoo_order_ref, '')::text AS order_ref,
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o.status_check::text AS loss_type,
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CASE
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WHEN o.status_check IN ('ORDEN_EN_CURSO_MAQUINA_PARADA', 'MAQUINA_EN_MARCHA_SIN_ORDEN_INICIADA') THEN 'ACTION_REQUIRED'
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WHEN o.status_check = 'SIN_TELEMETRIA' THEN 'ATTENTION'
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ELSE 'INFO'
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END AS severity,
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CASE
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WHEN o.status_check = 'ORDEN_EN_CURSO_MAQUINA_PARADA' THEN 85
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WHEN o.status_check = 'MAQUINA_EN_MARCHA_SIN_ORDEN_INICIADA' THEN 75
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WHEN o.status_check = 'SIN_TELEMETRIA' THEN 60
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ELSE 20
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END::int AS severity_score,
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COALESCE(o.stop_min, 0)::numeric AS duration_min,
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COALESCE(o.stop_cost_eur, 0)::numeric AS cost_eur,
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o.status_check::text AS status,
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CASE
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WHEN o.status_check = 'ORDEN_EN_CURSO_MAQUINA_PARADA'
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THEN 'Odoo indica orden en curso, pero la máquina está parada.'
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WHEN o.status_check = 'MAQUINA_EN_MARCHA_SIN_ORDEN_INICIADA'
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THEN 'La máquina está en marcha, pero la orden no aparece iniciada en Odoo.'
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WHEN o.status_check = 'SIN_TELEMETRIA'
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THEN 'No hay telemetría reciente para contrastar Odoo contra máquina.'
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ELSE 'Sin discrepancia relevante.'
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END AS description,
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CASE
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WHEN o.status_check = 'ORDEN_EN_CURSO_MAQUINA_PARADA'
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THEN 'Revisar paro real, operario, causa pendiente y estado de máquina.'
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WHEN o.status_check = 'MAQUINA_EN_MARCHA_SIN_ORDEN_INICIADA'
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THEN 'Revisar disciplina de inicio de orden en Odoo o desfase de sincronización.'
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WHEN o.status_check = 'SIN_TELEMETRIA'
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THEN 'Revisar RevPi, MQTT, VPN/red, contador y sink.'
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ELSE 'Sin acción.'
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END AS recommended_action,
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jsonb_build_object(
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'odoo_order_ref', o.odoo_order_ref,
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'odoo_state', o.odoo_state,
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'machine_running', o.machine_running,
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'telemetry_age_s', o.telemetry_age_s,
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'real_cycles', o.real_cycles,
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'planned_cycles', o.planned_cycles,
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'cycle_completion_pct', o.cycle_completion_pct,
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'source', 'mv_reports_ucepsa_demo.odoo_vs_machine_demo'
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) AS evidence_json
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FROM mv_reports_ucepsa_demo.odoo_vs_machine_demo o
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WHERE o.status_check IS DISTINCT FROM 'OK'
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),
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telemetry_losses AS (
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SELECT
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now()::timestamptz AS detected_at,
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l.machine_id::text AS machine_id,
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COALESCE(l.asset, '')::text AS asset,
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COALESCE(l.order_id, '')::text AS order_ref,
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'STALE_OR_BAD_TELEMETRY'::text AS loss_type,
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CASE
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WHEN COALESCE(l.comm_ok, false) = false THEN 'ACTION_REQUIRED'
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WHEN COALESCE(l.age_s, 999999) > 120 THEN 'ACTION_REQUIRED'
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WHEN COALESCE(l.age_s, 999999) > 30 THEN 'ATTENTION'
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ELSE 'INFO'
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END AS severity,
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CASE
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WHEN COALESCE(l.comm_ok, false) = false THEN 80
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WHEN COALESCE(l.age_s, 999999) > 120 THEN 75
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WHEN COALESCE(l.age_s, 999999) > 30 THEN 45
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ELSE 10
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END::int AS severity_score,
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0::numeric AS duration_min,
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0::numeric AS cost_eur,
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CASE
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WHEN COALESCE(l.comm_ok, false) = false THEN 'BAD_COMMUNICATION'
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WHEN COALESCE(l.age_s, 999999) > 120 THEN 'STALE_TELEMETRY'
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WHEN COALESCE(l.age_s, 999999) > 30 THEN 'DELAYED_TELEMETRY'
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ELSE 'OK'
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END::text AS status,
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CASE
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WHEN COALESCE(l.comm_ok, false) = false THEN 'La RevPi publica, pero la lectura Modbus no es válida.'
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WHEN COALESCE(l.age_s, 999999) > 120 THEN 'No hay telemetría reciente de máquina.'
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WHEN COALESCE(l.age_s, 999999) > 30 THEN 'La telemetría llega con retraso.'
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ELSE 'Telemetría correcta.'
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END AS description,
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CASE
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WHEN COALESCE(l.comm_ok, false) = false THEN 'Revisar RS-485, SDM120-M, alimentación del contador y logs de la RevPi.'
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WHEN COALESCE(l.age_s, 999999) > 120 THEN 'Revisar RevPi, red/VPN, Mosquitto y sink MQTT.'
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WHEN COALESCE(l.age_s, 999999) > 30 THEN 'Revisar estabilidad de red y frecuencia de publicación.'
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ELSE 'Sin acción.'
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END AS recommended_action,
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jsonb_build_object(
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'age_s', l.age_s,
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'comm_ok', l.comm_ok,
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'error_text', l.error_text,
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'ingest_ts', l.ingest_ts,
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'source', 'mv_reports_ucepsa_demo.latest_machine_state_fast'
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) AS evidence_json
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FROM mv_reports_ucepsa_demo.latest_machine_state_fast l
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WHERE COALESCE(l.comm_ok, false) = false
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OR COALESCE(l.age_s, 999999) > 30
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),
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low_cycle_rate_losses AS (
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SELECT
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now()::timestamptz AS detected_at,
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l.machine_id::text AS machine_id,
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COALESCE(l.asset, '')::text AS asset,
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COALESCE(o.odoo_order_ref, '')::text AS order_ref,
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'LOW_CYCLE_RATE'::text AS loss_type,
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CASE
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WHEN COALESCE(l.cycle_rate_ppm, 0) <= 0 THEN 'ATTENTION'
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WHEN COALESCE(l.cycle_rate_ppm, 0) < 7 THEN 'ATTENTION'
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ELSE 'INFO'
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END AS severity,
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CASE
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WHEN COALESCE(l.cycle_rate_ppm, 0) <= 0 THEN 50
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WHEN COALESCE(l.cycle_rate_ppm, 0) < 7 THEN 40
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ELSE 10
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END::int AS severity_score,
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0::numeric AS duration_min,
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0::numeric AS cost_eur,
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'LOW_RATE'::text AS status,
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'La máquina aparece en marcha, pero la velocidad de ciclos/golpes es baja respecto al objetivo inicial.'::text AS description,
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'Revisar golpes reales, sensor I_2, velocidad programada, material, ajuste de máquina y criterio de bolsas por golpe.'::text AS recommended_action,
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jsonb_build_object(
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'cycle_rate_ppm', l.cycle_rate_ppm,
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'cycle_pulse_count', l.cycle_pulse_count,
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'machine_running', l.machine_running,
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'target_cycle_rate_ppm_assumed', 10,
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'odoo_order_ref', o.odoo_order_ref,
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'source', 'mv_reports_ucepsa_demo.latest_machine_state_fast'
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) AS evidence_json
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FROM mv_reports_ucepsa_demo.latest_machine_state_fast l
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LEFT JOIN mv_reports_ucepsa_demo.odoo_current_order_demo o
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ON o.machine_id = l.machine_id
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WHERE COALESCE(l.age_s, 999999) <= 120
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AND COALESCE(l.machine_running, false) = true
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AND COALESCE(l.cycle_rate_ppm, 0) < 7
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)
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SELECT *
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FROM open_stop_losses
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UNION ALL
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SELECT *
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FROM unclassified_closed_stop_losses
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UNION ALL
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SELECT *
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FROM odoo_machine_losses
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UNION ALL
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SELECT *
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FROM telemetry_losses
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UNION ALL
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SELECT *
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FROM low_cycle_rate_losses;
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CREATE VIEW mv_reports_ucepsa_demo.loss_priority_board AS
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SELECT
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row_number() OVER (
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ORDER BY
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(
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severity_score
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+ LEAST((COALESCE(cost_eur, 0) * 10), 50)::int
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+ LEAST((COALESCE(duration_min, 0) * 2), 40)::int
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) DESC,
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detected_at DESC
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) AS priority_rank,
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(
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severity_score
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+ LEAST((COALESCE(cost_eur, 0) * 10), 50)::int
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+ LEAST((COALESCE(duration_min, 0) * 2), 40)::int
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) AS priority_score,
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CASE
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WHEN (
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severity_score
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+ LEAST((COALESCE(cost_eur, 0) * 10), 50)::int
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+ LEAST((COALESCE(duration_min, 0) * 2), 40)::int
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) >= 90 THEN 'CRÍTICA'
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WHEN (
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severity_score
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+ LEAST((COALESCE(cost_eur, 0) * 10), 50)::int
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+ LEAST((COALESCE(duration_min, 0) * 2), 40)::int
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) >= 60 THEN 'ALTA'
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WHEN (
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severity_score
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+ LEAST((COALESCE(cost_eur, 0) * 10), 50)::int
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+ LEAST((COALESCE(duration_min, 0) * 2), 40)::int
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) >= 35 THEN 'MEDIA'
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ELSE 'BAJA'
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END AS priority_level,
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detected_at,
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machine_id,
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asset,
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order_ref,
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loss_type,
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severity,
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duration_min,
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cost_eur,
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status,
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description,
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recommended_action,
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evidence_json
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FROM mv_reports_ucepsa_demo.loss_events_current
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ORDER BY priority_score DESC, detected_at DESC;
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GRANT SELECT ON mv_reports_ucepsa_demo.loss_events_current TO grafana_ucepsa_ro;
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GRANT SELECT ON mv_reports_ucepsa_demo.loss_priority_board TO grafana_ucepsa_ro;
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